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                  Ball Mill

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                  Ball Mill

                  General introduction of Ball Mill:
                  The ball mill, also called ball grinding mill, is the key equipment to grind the crushed materials, and the ball mill is widely used in powder-making production line including cement, silicate, new-type building material, refractory material, fertilizer, ore dressing of ferrous metal and non-ferrous metal, glass ceramics, etc, with medium hardness. They are manufactured with highest quality material and workmanship; deliver the most efficient, trouble free and economical combination of material ranging from (5-30mm) down to varying product sizes.
                  According to different milling modes, the ball mills can be divided into dry and wet types. Due to different dishcarging methods, there are two types of ball mills: into-lattice type and over-flow type, or center-discharging type and side-discharging type. According to the different kinds of support, they can be devided into two types: bearing mill and bushing mill. According to the different kinds of transmission, edge type and center type are available. Besides, the type of over-flow ball mills are normally used for most ball mill grinding applications and provide the most simple, trouble-free and economical method of grinding. Ball mills are usually matched with spiral-screen, configured for discharge trunnion, to provide material sizing and classification.
                  Application of Ball Mill:
                  Ball mill is generally used to grind material from 1/4 inch and finer, down to the particle size of 20 to 75 microns. To achieve a reasonable efficiency with ball mills, they must be operated in a closed system, with oversize material continuously being recirculated back into the mill to be reduced. Various classifiers, such as screens, spiral classifiers, cyclones and air classifiers are used for classifying the discharge from ball mills. Ball mill is an efficient tool for grinding many materials into fine powder. The ball mill is used to grind many kinds of mine and other materials, or to select the mine. It is widely used in building material, chemical industry, etc. There are two ways of grinding: the dry process and the wet process. It can be divided into tabular type and flowing type according to different forms of discharging material.
                   
                  Features of Ball Mill:
                  1) It is an efficient equipment for grinding many materials into fine powder.
                  2) The ball mill is used to grind many kinds of mine and other materials, or to select the mine
                  3) Ball mill is widely used in building material, and chemical industry.
                  4) There are two ways of grinding: the dry way and the wet way.
                  5) Ball mill can be divided into tabular type and flowing type according to different expelling mine
                  6) To use the ball mill, the material to be ground is loaded into the neoprene barrel that contains grinding media.
                  7) As the barrel rotates, the material is crushed between the individual pieces of grinding media that mix and crush the product into fine powder over a period of several hours.
                  8) The longer the ball mill runs, the finer the powder will be.
                  9) Ultimate particle size depends entirely on how hard the material you're grinding is, and the time how long the ball mill runs.
                  10) Our ball mills have been used to grind glass, powder food products, create custom varnishes, make ceramic glaze, powder various chemicals.
                  11) Completely enclosed welded design in high-grade steel.
                  - Direct drive via bearing journal with top-mounted gearbox.
                  - Motor connected to gearbox via a V-belt drive.
                  - Product discharge via slots located around the periphery of the drum.
                  Working Principles of Ball Mill:
                  The ball mill is a horizontal rotating device transmitted by the outer gear. The materials are transferred to the grinding chamber through the quill shaft uniformly. There are ladder liner and ripple liner and different specifications of steel balls in the chamber. The centrifugal force caused by rotation of barrel brings the steel balls to a certain height and impact and grind the materials. The ground materials are discharged through the discharging board thus the grinding process is finished.
                   
                  Technical Specification of Ball Mill:

                   

                  Model
                  Rotating speed (r/min)
                  Ball load (t)
                  Inlet size (mm)
                  Output size (mm)
                  Capacity (t/h)
                  Power (kw)
                  Weight (T)
                  Ф900×1800
                  38
                  1
                  ≤25
                  0.075-0.89
                  0.5-1.8
                  18.5
                  4.6
                  Ф900×3000
                  38
                  2.7
                  ≤25
                  0.075-0.89
                  1.1-3.5
                  22
                  5.6
                  Ф1200×2400
                  32
                  3.8
                  ≤25
                  0.075-0.6
                  1.5-4.8
                  30
                  12.5
                  Ф1200×3000
                  32
                  5
                  ≤25
                  0.075-0.4
                  1.6-5
                  37
                  12.8
                  Ф1200×4500
                  32
                  7
                  ≤25
                  0.075-0.4
                  1.6-5.8
                  55
                  13.8
                  Ф1500×3000
                  27
                  8
                  ≤25
                  0.075-0.4
                  2-5
                  75
                  17
                  Ф1500×4500
                  27
                  14
                  ≤25
                  0.075-0.4
                  3-6
                  90
                  21
                  Ф1500×5700
                  27
                  15
                  ≤25
                  0.075-0.4
                  3.5-6
                  130
                  24.7
                  Ф1830×3000
                  24
                  11
                  ≤25
                  0.075-0.4
                  4-10
                  130
                  28
                  Ф1830×6400
                  24
                  23
                  ≤25
                  0.075-0.4
                  6.5-15
                  210
                  34
                  Ф1830×7000
                  24
                  25
                  ≤25
                  0.075-0.4
                  7.5-17
                  245
                  36
                  Ф2100×3000
                  23.7
                  15
                  ≤25
                  0.074-0.4
                  6.5-36
                  210
                  34
                  Ф2100×3600
                  23.7
                  18
                  ≤25
                  0.074-0.4
                  4.5-33
                  180
                  37
                  Ф2100×4500
                  23.7
                  24
                  ≤25
                  0.074-0.4
                  8-43
                  245
                  42
                  Ф2100×7000
                  23.7
                  26
                  ≤25
                  0.074-0.4
                  8-48
                  280
                  50
                  Ф2200×4500
                  21.5
                  27
                  ≤25
                  0.074-0.4
                  9-45
                  280
                  48.5
                  Ф2200×5000
                  21.5
                  30
                  ≤25
                  0.074-0.4
                  10-50
                  320
                  49.7
                  Ф2200×6500
                  21.7
                  35
                  ≤25
                  0.075-0.4
                  14-26
                  370
                  52.8
                  Ф2200×7500
                  21.7
                  35
                  ≤25
                  0.075-0.4
                  16-29
                  380
                  56
                  Ф2400×3000
                  21.6
                  25.8
                  ≤25
                  0.075-0.4
                  7.8-18
                  245
                  59.2
                  Ф2400×4500
                  21
                  30
                  ≤25
                  0.074-0.4
                  8.5-60
                  320
                  65
                  Ф2700×4000
                  20.7
                  40
                  ≤25
                  0.074-0.4
                  12-80
                  400
                  94
                  Ф2700×4500
                  20.7
                  48
                  ≤25
                  0.074-0.4
                  12-90
                  430
                  102
                  Ф3200×4500
                  18
                  65
                  ≤25
                  0.074-0.4
                  20-120
                  800
                  137
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